Eight Factors Affecting The Yield of Aluminum Extrusion
Mold design, production, and repair, tooling and process control, workshop management, and employee operations are crucial factors in improving yield. It’s also important to note that the machine supervisor’s accurate recording of original mold parameters during production plays a crucial supporting role in improving yield. A scientifically formulated incentive system for production capacity and yield is a powerful guarantee for achieving this goal.
There are Eight Factors affecting the yield of aluminum extrusion as below:
- Employee enthusiasm is a crucial factor in improving and stabilizing yield. Every product is made by people, and people are crucial. As the saying goes, “a workshop is like a battlefield.” If employees are energetic, organized, and busy but not chaotic, yield will improve.
- A team’s rational planning and organization of production is crucial for improving yield. Excellent extrusion supervisors, with strong organizational skills, can not only meet production plans and ensure timely order fulfillment, but also improve yield.
- During the extrusion process, selecting aluminum alloy cast bars that match the production schedule and preventing batch scrap are prerequisites for improving yield.
- Skilled teams can select mold wall thicknesses that match the production schedule and are familiar with mold usage, which is key to improving yield. If the selected mold wall thickness doesn’t meet the production schedule and the team is unfamiliar with the mold’s usage, frequent mold removal will inevitably affect yield.
- Standardized process operations are a powerful guarantee for improving yield. Strictly adhere to the “no production if three temperatures don’t meet the standards” policy. Do not move the mold center and maintain an appropriate machine speed. Cutting bars should not exceed the lengths to ensure that process scrap meets specifications.
- Machine operators must have a strong sense of quality and good comprehensive skills. They should strengthen self-inspection at each process to prevent batch scrap from unqualified materials, ensuring “no production if unqualified materials are not met, and no unqualified materials are passed on to the next process.” Standardized operations ensure that materials are handled with care to prevent human damage.
- Ensure accurate sawing lengths. To ensure accurate cut lengths, ensure the cut stop does not move after each cut, ensuring the material ends are aligned and in place.
- Proper framing can prevent damage and is an effective way to increase yield: Based on the shape and wall thickness of the product, use a layered framing method with an increased number of spacers per layer to prevent damage.
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