Sandunan Zagaye na Aluminum - Cikakken Jagorar Siyayya
Yadda Ake Zaɓar Sandunan Zagaye Na Aluminum Da Ya Dace Don Aikinku
Daga zaɓin ƙarfe zuwa ƙarewar saman da injinan musamman - duk abin da kuke buƙata don yanke shawara mai ƙarfi don siye, tare da goyon bayan Syntech Metals' ƙwarewar kera kayayyaki gaba ɗaya.
Sami Farashi Kyauta →Menene Sandunan Zagaye na Aluminum kuma Yaushe kuke Bukatar Daya?
An aluminum zagaye mashaya wani abu ne mai ƙarfi, mai silinda wanda ake amfani da shi wajen amfani da tsarin gini, na inji, da kuma aikace-aikacen ado. Lokacin zabar ɗaya, manyan masu canji guda uku sune matakin ƙarfe (ƙarfi vs. iyawar injiniya), diamita, Da kuma farfajiyaYawancin girman da aka saba amfani da shi suna samuwa ba tare da ƙaramin adadin oda daga masana'antun da ke ɗauke da ɗakin karatu mai zurfi na mold ba.
Ko kuna neman kayan aiki don shagon kera CNC, aikin gine-gine, ko layin haɗa masana'antu, sandar zagaye ta aluminum da kuka zaɓa za ta shafi aikin ɓangarenku kai tsaye, lokacin jagora, da jimlar kuɗin da kuka kashe. Wannan jagorar tana jagorantar ku ta kowace hanyar yanke shawara - gami, girma, ƙarewa, injina, da dabaru - don haka za ku iya ƙayyade daidai a karon farko.
At Syntech MetalsMuna sarrafa manyan tanderun narkewa da jefawa, wanda ke nufin muna jefa billet ɗin aluminum ɗinmu a cikin gida daga ingot ɗin aluminum mai inganci kafin a fitar da shi. Babu dogaro ga masu samar da billet na ɓangare na uku. Kowace sandar zagaye ta aluminum muna jigilar billets kai tsaye zuwa ingot ɗin da ba a sarrafa ba a ƙarƙashin rufinmu, wanda ke ba ku inganci mai kyau daga zubawa zuwa marufi.
Zaɓar Ma'aunin Alloy Mai Dacewa
Ba dukkan sandunan zagaye na aluminum iri ɗaya ba ne. Matsayin ƙarfe yana ƙayyade ƙarfi, juriya ga tsatsa, iya aiki da injina, da kuma iya walda. Ga kwatancen gefe-gefe na maki huɗu Syntech Metals yayi.
| Alloy | Tensile Ƙarfin | Kayan aiki | Harsashin Tsarin Kasa | Weldability | Aikace-aikace na al'ada | Moq |
|---|---|---|---|---|---|---|
| Farashin AL6060 | ~ 150-195 MPa | Good | m | m | Bayanan gine-gine, firam ɗin ƙofa, kayan ado na ado | Babu |
| Farashin AL6061 | ~ 260-310 MPa | m | Good | Good | Shafts, fasteners, structural sands, segments na ruwa | Babu |
| Farashin AL6063 | ~ 185-245 MPa | Good | m | m | Hannun hannu, firam ɗin taga, sassan gama anodized | Babu |
| Farashin AL7075 | ~ 500-570 MPa | Fair | matsakaici | Limited | Tashar Jiragen Sama, kayan aiki masu matuƙar wahala, kayan wasanni | Ana buƙatar MOQ |
Nasiha mai amfani: Idan aikace-aikacenku ya ƙunshi anodizing, zaɓi AL 6063 - ƙarancin ƙarfe da silicon da ke cikinsa yana samar da saman anodized mai tsabta da daidaito. Ga sassan da aka yi da tsari ko na'urori masu inganci, AL 6061 shine babban abin aiki. Ajiye AL 7075 don yanayin sararin samaniya ko na gajiya mai yawa inda ƙarfinsa na ban mamaki ya tabbatar da ƙimar.
Diamita da ake da su da kuma darajar ɗakin karatu na Mold na cikin gida
Ɗaya daga cikin manyan kuɗaɗen da aka ɓoye wajen samun sandunan zagaye na aluminum shine kayan aiki. Idan mai samar da kayayyaki bai riga ya sami diamita da kuke buƙata ba, kuna biyan sabon injin kuma kuna jira makonni kafin a yi masa injin. Syntech Metals, Muna kula da fiye da molds 150, yana rufe diamita daga 4.7 mm zuwa 200 mm a fadin kauri bango da yawa - ma'ana yawancin abokan ciniki ba sa biyan kuɗin kayan aiki kwata-kwata.
| Tsawon Diamita | Abubuwan Amfani da Jama'a | Zaɓuɓɓukan Ƙarshen Sama | Yawan Lokacin Jagoranci |
|---|---|---|---|
| 4.7 - 20 mm | Filaye, shafts, kayan ɗaurewa, dowels | Gama niƙa, anodized, foda mai rufi | 10 - 15 kwanakin |
| 20 - 50 mm | Sandunan gini, sandunan juyawa na CNC, sandunan hannu | Gama niƙa, anodized, foda mai rufi | 10 - 20 kwanakin |
| 50 - 100 mm | Silinda masu nauyi, kayan aiki, da kuma na'urar hydraulic | Gama niƙa, anodized | 15 - 25 kwanakin |
| 100 - 200 mm | Manyan shafts, na'urorin juyawa na masana'antu, kayan billet-to-machine | Mill gama | 20 - 30 kwanakin |
Idan ba ku ga ainihin diamita a cikin kundin kayanmu ba, ƙungiyar injiniyanmu za ta iya tantance kera kayan da aka ƙera musamman, sau da yawa suna mayar da farashi cikin awanni 48. lamba Syntech Metals don tabbatar da samuwa kafin aiwatar da jadawalin aikin ku.
Allo: Laburaren Girman Mold na Yanzu don Sandunan Zagaye na Aluminum
Bidiyon da ke sama yana nuna samfuran mutu na yanzu don kewayon sandunan zagaye na aluminum ɗinmu. Idan kun ga girman ku, samarwa na iya farawa ba tare da kuɗin kayan aiki ko jinkiri ba.
Zaɓuɓɓukan Jiyya na Sama
Kammala saman ba wai kawai kwalliya ba ce. Yana shafar juriyar tsatsa, tsawon lokacin lalacewa, manne fenti, da kuma yadda sandar zagaye ta aluminum ke aiki a fannin gine-gine ko kuma yadda ake amfani da ita wajen amfani da kayan masarufi. Syntech Metals yana da layin samar da anodizing da kuma layin shafa foda a wurin — babu wani aiki na waje, cikakken daidaiton launi.
Anodizing
Layin oxide na lantarki wanda ke da alaƙa da saman ƙarfe. Akwai shi a launuka masu haske, baƙi, tagulla, shampagne, da na musamman. Ya dace da aikace-aikacen gine-gine, na ruwa, da kayayyakin masarufi. Kauri 5 - 25 µm.
Foda Cike
Rufin polymer mai ɗaure da zafi yana samuwa a cikin dubban launuka na RAL da Pantone. Kyakkyawan juriya ga UV da tasirinsa. An fi so don kayan daki na waje, kayan aikin masana'antu, da tsare-tsaren ado masu ƙarfi.
Mill Gama
Fuskar da aka fitar da ita ba tare da wani magani na biyu ba. Mai araha ga aikace-aikacen tsari, ɓoye, ko kuma waɗanda aka yi amfani da su daga baya inda kamannin ya kasance na biyu ga daidaiton girma.
Inda ake amfani da sandar zagaye ta aluminum
Fahimtar yanayin amfani da ƙarshen yana taimaka muku daidaita ƙarfe, diamita, da ƙarewa a cikin shawara ɗaya. Ga wasu sharuɗɗan aikace-aikacen wakilci waɗanda aka sarrafa ta hanyar Syntech Metals abokan ciniki.
Tsarin Layin Hannu & Tsarin Balustrade
AL 6063 sandar zagaye a diamita na mm 40–50, an yi masa anodized da champagne ko baƙi. Babu kuɗin kayan aiki — ana amfani da mold ɗin da ke cikin akwati kai tsaye.
CNC Juya Famfo
AL 6061 a diamita na 20–80 mm, kammala injin niƙa, an yanke shi daidai gwargwadon tsawon abokin ciniki tare da juriyar murabba'i mai tsauri ta hanyar layin yankewa na cikin gida na Syntech.
Sandunan Tsarin Gida Masu Lodi Masu Girma
AL 7075 sandar zagaye don matsakaicin rabon ƙarfi-da-nauyi. MOQ yana aiki; yana samuwa tare da takaddun shaida na kayan aiki da rahotannin gwajin juriya.
Sandunan Nuni na Ado
AL 6060 ko 6063, foda mai rufi da launin RAL, diamita na 10-30 mm. Layin foda na cikin gida yana ba da damar daidaita launi ba tare da ƙarancin ƙuntatawa na girma ba.
Shafts na jigilar kaya da na birgima
An haƙa ramin zagaye na AL 6061, an kuma taɓa shi a ƙarshensa ta hanyar wurin aikin injin Syntech, wanda hakan ya rage matakan haɗawa a wurin abokin ciniki.
Hannun Kayan Fastener Mai Juriya Da Tsatsa
Ana amfani da ƙaramin sandar zagaye ta AL 6061 a matsayin ɗanyen abu don ƙusoshin ruwa da fil, an yi masa anodized don ƙarin kariya a cikin yanayin ruwan gishiri.
Ƙarfin Sarrafa Zurfi na Musamman
Siyan sandar zagaye ta aluminum da aka fitar da ita sau da yawa shine kawai wurin farawa. Mutane da yawa suna buƙatar ƙarin sarrafawa kafin sandar ta shirya don dacewa da kayan haɗinsu. Syntech Metals tana gudanar da wani bita na musamman na sarrafa bayanai wanda ke kula da ayyukan biyu a cikin gida, yana kawar da nauyin daidaitawa da lokacin jagoranci na amfani da masu samar da kayayyaki da yawa.
Shanwa
Tsarin ramuka masu inganci waɗanda aka huda kai tsaye zuwa sassan sandunan zagaye don buƙatar hawa ko samun iska.
Tapping
Zaren da ke samar da kai tsaye a ƙarshen sandar ko fuska, a shirye don saka ƙulli ba tare da ƙarin gyara a layin samarwa ba.
hakowa
Hakowa a cikin axial da radial zuwa zane-zanen abokin ciniki, gami da ramukan giciye da ramukan matakai.
Daidaitaccen Yanke
An yanke shi da sassa kamar yadda aka tsara tsawonsa, kuma yana jure wa tsawon murabba'i, ba tare da ƙura ba. Yana da mahimmanci ga sassan da ake amfani da su a shirye don haɗa su.
Idan aikinku yana buƙatar haɗakar waɗannan ayyukan, ƙungiyarmu za ta iya samar da cikakken tsarin aiki na zane-zuwa-kawowa. Aika zane-zanenku ko girmanku zuwa Syntech Metals kuma karɓi ƙimar injina tare da farashin hannun jari na mashaya.
Daga Tambaya zuwa Isarwa a Matakai Biyar
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1
Aika Bayaninka
Raba kayan aikinka, diamita, tsayi, adadi, kammala saman, da duk wani buƙatar injin ta hanyar fom ɗin tuntuɓar ko imel. Da zarar ka bayar da ƙarin bayani, da sauri za mu iya yin ambato.
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2
Duba da Ƙimar Mold Die
Ƙungiyarmu ta tabbatar da wanne daga cikin molds ɗinmu na sama da 150 da suka dace da buƙatunku. Idan girmanku yana cikin ɗakin karatunmu, za ku adana kuɗin kayan aiki gaba ɗaya. Za a ba da ƙiyasin farashi a cikin sa'o'i 24-48.
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3
Production & Quality Control
Fitar da kayan daga cikin bututun mu na siminti. Ana duba kowanne rukuni da girma, kuma ana duba nau'ikan da aka yi wa fenti da su don ganin kauri da launin fenti iri ɗaya.
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4
Tsaftace Zurfi (Idan Ana Bukata)
Ana kammala haƙa rami, taɓawa, naushi, ko yanke daidai a cikin taron bitarmu kafin a shirya kaya — babu wani aiki na ɓangare na uku.
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5
Shiryawa & Kaya
Ana sanya kayayyaki a cikin firam na katako ko akwatunan katako bisa ga ƙa'idar da kuka ƙayyade, sannan a aika su ta hanyar Incoterm ɗin da kuka fi so - EXW, FOB, ko DDP.
Zaɓuɓɓukan Shiryawa da Sharuɗɗan Jigilar Kaya
Matakin ƙarshe yana da mahimmanci. Marufi mara kyau na iya lalata ko kuma ya yi karce sandunan zagaye na aluminum, wanda hakan ke haifar da tarkace da kuma da'awa. Syntech Metals yana ba da kariya ta marufi da ya dace da hanyar jigilar kaya da kasafin kuɗin ku, tare da Incoterms masu sassauƙa don dacewa da masu shigo da kaya, 'yan kasuwa, da masu amfani da ƙarshen.
Tsarin Katako
Firam ɗin katako mai buɗewa, ya dace da sanduna sama da mita 1. Yana kare ƙarshen da gefuna yayin da yake ba da damar shiga wurin ɗaukar kaya yayin sarrafa rumbun ajiya.
Akwatin katako
Akwatin katako da aka rufe gaba ɗaya don samun kariya mafi girma akan jigilar kaya na teku mai tsayi ko jigilar ƙafafu da yawa. Ana ba da shawarar ga sandunan da aka yi wa ado da saman ko injin da aka daidaita.
EXW / FOB / DDP
Muna tallafawa duk manyan kamfanonin Incoterms. EXW ga masu siye da nasu na'urar jigilar kaya. FOB don jigilar kaya ta ƙasa da ƙasa. DDP don sauƙin shiga gida-gida tare da biyan haraji kafin lokaci.
| Ba da fatawa | Wanene Ya Shirya Kaya | Wa Ke Biyan Kuɗin Kwastam / Haraji | Mafi kyawun |
|---|---|---|---|
| EXW (Ex Aiki) | Mai saye | Mai saye | Masu siye waɗanda ke da alaƙar jigilar kaya da aka kafa |
| FOB (Kyauta akan Jirgin) | Mai siye (daga tashar jiragen ruwa ta asali) | Mai siye (harajin shigo da kaya) | Masu shigo da kaya masu ƙwarewa, jigilar kaya ta teku ta LCL/FCL |
| DDP (An Biya Layi) | Syntech Metals | Syntech Metals | Masu siye suna son cikakken farashi ba tare da wani abin mamaki ba |
Abin da Ya Keɓance Mana Madaurin Zagaye Na Aluminum ɗinmu
Sarkar Samarwa Mai Haɗaka Cikakkiya
Daga ƙarfen aluminum zuwa sandar extruded da aka gama, kowane mataki - narkewa, jefawa, fitarwa, da kuma maganin saman - yana faruwa a ƙarƙashin Syntech Metals rufin. Babu masu tsaka-tsaki, babu gibin inganci.
Babu MOQ akan Yawancin Maki
Sandunan zagaye na aluminum na AL 6060, 6061, da 6063 ba su da ƙaramin adadin oda. Samfuran oda, samfuran samfura na ɗan gajeren lokaci, da kuma yawan samarwa duk ana maraba da su.
150+ Molds na Cikin Gida
Ɗaya daga cikin manyan ɗakunan karatu na mold tsakanin masu fitar da kayayyaki a yankin. Diamita daga 4.7 mm zuwa 200 mm, da yawa an riga an tabbatar da su a cikin gwaje-gwajen samarwa na baya.
Nasa Anodizing & Foda Shafi
Layukan gyaran saman gida suna ba ku launuka marasa iyaka tare da daidaito tsakanin tsari zuwa tsari wanda kammalawa daga waje ba zai iya garantin ba.
Tambayoyin da Ake Yawan Yi Game da Mashin Zagaye na Aluminum
Shin Ka Shirya Don Samun Sandunan Zagaye na Aluminum ɗinka?
Faɗa wa ƙungiyarmu cewa kayan aikinka, diamita, adadinka, da kuma ƙarewarka. Za mu tabbatar da samuwar mold ɗinka kuma mu aika da cikakken bayani cikin awanni 48 - babu buƙatar ƙaramin oda ga yawancin maki.
Nemi Farashi Kyauta daga Syntech Metals →